i've done hundreds of these. follow the process to remove the outer tie rod in the write ups. quick write up
tools needed:
18mm wrench/socket and rachet
long screwdriver/pry bar
hammer aka the problem solver
long needle nose pliers
towels
1/2 breaker bar/rachet
torque wrench
MOOG PARTS
1. lock steering wheel...you dont want the rack to move will removing and installing the inner tie rod.
2. jack the vehicle up buy frame/pinch welds. if you place the jack stand under the control arm it will be in your way.(i usally just jack up the side im doing)
3. you will need a 22mm to break the jam nut loose that keeps the inner tie rod from moving. most of the time these are rusted so keep some pb blaster and a butane torch handy. your local parts store will have one for purchase.
4. once the jam nut is loose then you will need to remove the outer tie rod from the knuckle and inner tie rod. to do this you will an 18mm to remove the nut that holds the outer tie rod to the knuckle.
5. caution unless you are replacing the outer do not beat on the stud of the outer tie rod. beat on the knuckle to pop the tie rod out of the knuckle.
6. count the number of turns it takes to get the outer off the inner. this makes it so that your alignment will not be that far off. dont and you will turning that tie rod forever. if your buddy has a hunter alignment machine if the toe is more than 2 degrees out the alignment program will make you agjust the tie rod till it is under 2 degrees.
7. once the outer is off you will need the 22mm to completely remove the jam nut from the inner.
8. once that is done you will a pair of long needle nose pliers to remove the spring loaded hose clamp off the inner tie rod bellows boot(the black plastic boot the protects the teeth of the rack and joint of the inner tie rod from debris)
9. once that is done you need a long pry bar/screwdriver and a hammer to remove the factory clamp off the inner part of the bellows boot. rest the tip of the screwdriver against the budgle of the clip and hit the screwdriver with the hammer till the clip pops off.
10. now there maybe a breather tube on the bellows boot, so look. if so then you will need to remove that spring loaded clap also.
11. now you will have to grab the bellows boot by both hands and yank on it hard to get it to slip over lip on the inner tie rod that holds it in place. tip: on stubborn ones it helps if you use a pocket screwdriver to help slip the boot over the lip.
12. now you can actually remove the inner tie rod. your local parts store should have an inner tie rod tool that you can borrow. make sure you have a 1/2 rachet/breaker bar to use with the tool. caution if you use air/battery powered tools to remove the inner tie rod i will not wire you money for a new rack, thats your own dumbazz fault read the directions.
13. to use the inner tie rod tool, you will have to slide it over the inner tie rod and tighten down the bolt over the flat side of inner tie rod. most part store rent those dam universal tie rod tools i hate, but i do this for a living so i have one thats not universal.
14. once you have removed the inner tie rod clean the teeth of the rack off with a shop towel
15. your new tie rod might have come up with some red thread lock. apply this to the threads where the inner tie rod screws into the rack.
16. next you can either screw the tie rod in by hand or put it in the tie rod tool and do it that way.
17. im pretty sure the torque on the inner tie rod is 60-70 fts, again it should say torque specs on the instructions that came with the tie rod(moog)
18. now you have the inner tie rod bolted and torqued on, reintall the bellows boot. if the boot is torn or has any holes replace the boot with a new one. make sure that you line the boot up with any breather tubes.
19. the clip that you used to break loose with the hammer and screwdriver, you will replace that with some zip ties dont worry everybody does it.
20. reattach the outer spring loaded clip on the bellows boot
21. coat the threads of the inner tie rod with anti sieze. your future alignment techs will love you for that(no heat needed to break a jam nut loos or needed break the jam nut loose from the inner tie rod.
22. install the new jam nut(moog) or reinstall the old one
23. reinstall the the old outer tie rod. if you didnt listen to me in the beginning then you prolly damaged the threads on the old outer tie rod which means your dumbazz is prolly trying to thread the 18mm nut on the out tie rod and its not going. hey dumbazz give it up go get a new one.
24. also if you are able to turn the shaft of the outer tie rod then i would reccommend you go get a new outer tie rod cause that one is close to failing.
25. make sure you thread the outer tie rod back onto the inner using the number of turns it took you remove it. you may have to keep adjust the jam nut.
26. congrads you are done. shake tire to make sure the play in your suspension is gone.
27. make sure all nuts are tight.
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[b]Ape Pimpin in dis BEEEEEEEEEEEEE-OTCH!!!
'96 N/A Riv...........2 12" Power Acoustik,a JL 500/1 v1, Premier 700bt deck, 10k hid conversion.........more to come!!!!!!!!