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 Write-Up: Walbro 255 lph Fuel Pump

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palermocorey90
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PostSubject: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 2:11 pm

Step 1: Strip out all carpet int he trunk

Step 2 : remove the seven 10mm screws that hold on the access panel

Step 3: unhook the connection to the fuel pump canister

Step 4: remove the canister from the tank. make sure not to just rip it out.




Step 5:next after you get the canister out, it is time to take it apart

Step 6: look on the bottom, there will be a Black braket, that holds on the canister filter. un hook the braket




Step 7: now undo the filter. i used a small screw driver with a flat tip and pried it up carefully




Step 8: now unhook the take level thing, do not unhook the wires


Step 9: now unhook the canister body, from mounting stubs. i used the same small screw driver and pried them up be careful



Step 10: now unhook the pump electrical connection


Step 11: it should look similar to this now


Step 12: look in side the body if there is dirty clean it out ASAP


Step 13: now remove the stock pump


Step 14: DO NOT REMOVE STOCK VENTURI . i did and it fuck everything up

Step 15: cut the venturi on the WALBRO, leave the stock one alone. cut the new one about till its 3" long.then using the supplied hardware. clamp the new to the old.

Step 16: now attach then new fuel filter, from the kit.make sure that things on tight. now reverse the install.

Step 17: now put the rubber/foam seal around the pump. make sure to lube it up good. with ky, i mean vasaline. . and after its on good and even, install in to the case. button everything up. attach all electrical.

Step 18: now installing the hole in the trunk make sure not to force it in(LMAO), you need to go easy. rotate it.

Step 19: After its in now hold it in with the canister clamp ring thing. GM P/N 25691383

Step 20: after you hook up ur connection(fuel lines, electrical ) you done. put ur key in prime the fuel system crank her over and ur done

if you have any questions PM me or just ask i will help you out the best i can.

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 8:45 pm

Nice write up. If it is ok with you, I will add it to the Riviera website.

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palermocorey90
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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 8:54 pm

go for it, if you need more info ask. all i want is some recognition on the site

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holmboytravis 8:47pm:i'd stick the snout IMB

I told you he was gay
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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 9:01 pm

palermocorey90 wrote:
go for it, if you need more info ask. all i want is some recognition on the site


I will try to add it to the site in a few days. I will be pretty busy the next few weeks, so I might not be able to do it right away. You will definately get credit for your work.

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palermocorey90
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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 9:28 pm

take ur time

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 10:05 pm

Verry nice write up.

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Wed Apr 16, 2008 10:35 pm

dude, you're my hero! , some people mention noise with the Walbro 255 pump, have you noticed anything?

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 12:10 am

So it comes out from the trunk... NICE

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 6:34 am

Karma wrote:
dude, you're my hero! , some people mention noise with the Walbro 255 pump, have you noticed anything?


ever herd a race prime its engine. right there you go. i made a video i will up load it

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 6:34 am

turtleman wrote:
So it comes out from the trunk... NICE


yes you need to remove the carpet and the spare and all the panels, and there SHOULD be an access hole

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holmboytravis 8:47pm:pics of Gen Five?
holmboytravis 8:47pm:i'd stick the snout IMB

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 11:06 am

Very cool! clap

Anyone know if the Series I has the same fuel pump set-up as Series II?

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 12:10 pm

AA wrote:
Very cool! clap

Anyone know if the Series I has the same fuel pump set-up as Series II?


i don't believe so, but the install is the same

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holmboytravis 8:47pm:i'd stick the snout IMB

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 12:24 pm

It is the same setup on my 96

Kudos dude for maklng the weite up. I tried when I did mine but I botched up my sending unit and ended up not taking pictures.

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Thu Apr 17, 2008 12:32 pm

i tried to stay calm when i was doing, i had to stop many time to calm down cuz my POed level was getting up there. but in the end i got it done. not bad for my first time

BTW as a heads up to any one want to do this the BLACK WIRE GOES TO THE BLACK WIRE, RED WIRE GOES TO THE GRAY WIRE

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PostSubject: Re: Write-Up: Walbro 255 lph Fuel Pump   Mon Jun 02, 2008 5:01 pm

Great writeup. Im going to attempt this next weekend and am a little nervous. Any idea if this kit here :
http://intense-racing.com/Merchant2/merchant.mvc?Screen=PROD&Store_Code=IR&Product_Code=3800-FTS-VFP&Category_Code=3800_Fuel
eliminates the need to mod anything or will I still be cutting the venturi on the walbro.
Also, with the fueling issues Ive been having I was thinking of purchasing this:
http://intense-racing.com/Merchant2/merchant.mvc?Screen=PROD&Store_Code=IR&Product_Code=FPI-425&Category_Code=3800_Fuel
I dont have alot of mods and dont really plan to do alot more, maybe a cam or lifters (maybe). Think the 42lb injectors is overkill?
TIA

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