Name : Aaron Age : 47 Location : C-bus, Ohio Joined : 2007-01-13Post Count : 18452 Merit : 252
Subject: Re: FAQ: Mufflers? Tue May 31, 2011 3:29 pm
This shows exactly why it's so difficult to build a custom free-flowing exhaust that's also whisper quiet. It also shows that it's quite possible to do with research, design and proper execution (there is a belief that you MUST have noise to make power - this is not so). As albertj indicated, the chambers are tuned. This has to do with the relationships between the length & widtch of each tube, and the volumes of air each chamber. It's a type of bandpass helmholtz resonator, and it must be specifically tuned to match the resonant frequency of the system, or the drone frequency.
I believe the OEMs are tuned specifically for our cars, whereas the aftermarket super turbo style mufflers are tuned for a range of probable frequency. That explains why you gain sound level (drone) with the aftermarkets, and it explains why one model may sound quieter than another on a specific car. While flow is increased, so is the sound, but it's not a result of more flow, imo. It's the result of the tuning being off - because it's made for an average target, and that target is likely a V-8.
Here's a really good idea that lets you tune the muffler on the car while running: link
'70 Ninety-Eight Holiday Coupe 455cid • 116k miles ^^^ SOLD ^^^
albertj Master
Name : Location : Finger Lakes of New York State Joined : 2007-05-31Post Count : 8687 Merit : 181
Subject: Re: FAQ: Mufflers? Tue May 31, 2011 3:54 pm
AA wrote:
This shows exactly why it's so difficult to build a custom free-flowing exhaust that's also whisper quiet. It also shows that it's quite possible to do with research, design and proper execution (there is a belief that you MUST have noise to make power - this is not so). As albertj indicated, the chambers are tuned. This has to do with the relationships between the length & diameter of each tube, and the volumes of air each chamber. It's a type of bandpass Helmholtz resonator, and it must be specifically tuned to match the resonant frequency of the system, or the drone frequency.
I believe the OEMs are tuned specifically for our cars, whereas the aftermarket super turbo style mufflers are tuned for a range of probable frequency. That explains why you gain sound level (drone) with the aftermarkets, and it explains why one model may sound quieter than another on a specific car. While flow is increased, so is the sound, but it's not a result of more flow, imo. It's the result of the tuning being off - because it's made for an average target, and that target is likely a V-8.
Here's a really good idea that lets you tune the muffler on the car while running: link
The 'cool' thing for me is it looks like speaker enclosure tuning, which I know how to do - but also involves fluid flow (exhaust gas) tuning which I do not really know how to do. However, looking at the cutaways, I see what's going on. The Corsa exhaust, for instance, uses a more complex Helmholtz adding cost (albeit modest) and weight (which might not have been a bad thing except for the fuel economy implications). Again, thank you Robo.
A side note - this also explains to me why my retrofitted OE PA exhaust has bigger mufflers than the OE Riv does, and why it does not seem to have that "flat spot" around 2000 - 2500 RPM like my original Riv mufflers had. The PA internals are probably a similar setup to the Riv but tuned to pass all the gas and then some without making any sound worth a darn. The necking inside the muffler inlet on the Riv exhaust is a modest restriction but they probably *had* to do it to get the sound right and for just about everything but racing it would not matter. On the PA exhaust they used very heavy end plates on the mufflers and put ribs in those plates, I suspect to get rid of (via conversion to heat) that last little bit of sound from the inlet pipes.
I can also see that on a less expensive car, cost would dominate performance and hence a "Tuner" who does not care about drone and noise within legal limits can likely get more whizz and boom out of certain 4-banger cars with almost any exhaust upgrade.
Albertj
deekster_caddy Master
Name : Derek Age : 52 Location : Reading, MA Joined : 2007-01-31Post Count : 7717 Merit : 109
Subject: Re: FAQ: Mufflers? Tue May 31, 2011 4:50 pm
AA wrote:
This shows exactly why it's so difficult to build a custom free-flowing exhaust that's also whisper quiet. It also shows that it's quite possible to do with research, design and proper execution (there is a belief that you MUST have noise to make power - this is not so).
I can't tell you how true this is. The biggest challenge we face with the 455 in my brother's Buick is keeping it quiet. We tried several different mufflers, unfortunately gave up before we found a satisfactory sound level. It's very very hard to keep quiet when you have 455 cubes, a big cam, long headers, running crisp and a little lumpy... but what we've done is not too shabby.
It's annoying how many people prefer the noise.
BMD Aficionado
Name : BMD Location : Canada Joined : 2009-04-28Post Count : 1161 Merit : 36
Subject: Re: FAQ: Mufflers? Tue May 31, 2011 8:38 pm
Thanks for the pics robo, very interesting.
robotennis61 Guru
Name : robotennis Age : 63 Location : las vegas Joined : 2007-12-17Post Count : 5562 Merit : 143
Subject: Re: FAQ: Mufflers? Wed Jun 01, 2011 4:13 pm
Welcome!I kept the right side muff.Really all I have to do is weld on 3" Inlet/outlet tubes,enlarge the stock perforations,and ill have a stainless steel/OEM modded muff! for free.
albertj Master
Name : Location : Finger Lakes of New York State Joined : 2007-05-31Post Count : 8687 Merit : 181
Subject: Re: FAQ: Mufflers? Wed Jun 01, 2011 6:46 pm
robotennis61 wrote:
Welcome!I kept the right side muff.Really all I have to do is weld on 3" Inlet/outlet tubes,enlarge the stock perforations,and ill have a stainless steel/OEM modded muff! for free.
if you enlarge the stock perforation you maybe might want to wrap the tubes in stainless wool (won't pack) or a mix of rock wool and stainless (wrap tubes in stainless so the rock wool does not blow out although it will matt down somewhat)
just sayin...
Albertj
robotennis61 Guru
Name : robotennis Age : 63 Location : las vegas Joined : 2007-12-17Post Count : 5562 Merit : 143
Subject: Re: FAQ: Mufflers? Wed Jun 01, 2011 6:54 pm
I might do that,but with the Thrush super turbo being only $35,I might just get one.And I just remembered,my welder wont do stainless steel.I have a basic wire feed lincoln. Oh well...
ghpcnm Aficionado
Name : Dave Age : 72 Location : FLORIDA / The Stand Your Ground State Joined : 2011-02-21Post Count : 2044 Merit : 23
Subject: Re: FAQ: Mufflers? Fri Jun 03, 2011 12:22 pm
Anyone have experience with Magnaflows on a Series I Riv? Just curious...I'm thinking about upgrading my exhaust.
ghpcnm Aficionado
Name : Dave Age : 72 Location : FLORIDA / The Stand Your Ground State Joined : 2011-02-21Post Count : 2044 Merit : 23
This is what I'm installing on my Riv. Of course, I'm more concerned with appearance rather than performance.
If you're connecting those mufflers to an otherwise factory exhaust, a 2" or 2 1/4" inlet would be easier to deal with. Those pipes entering the OEM mufflers are pretty tiny.
ghpcnm Aficionado
Name : Dave Age : 72 Location : FLORIDA / The Stand Your Ground State Joined : 2011-02-21Post Count : 2044 Merit : 23
okay, ordered two magaflow 11225's and two magnaflow chrome tips
2 1/4 inlet and outlet. will have y-pipe redone to make whole system 2 1/4. Not huge, but bigger than the 2" which runs from the y-pipe
taking her to meineke for a/c work,muffler and suspension work
then she's just about 100%
making the pipes bigger is likely to give you a certain drone.
Natesriv Addict
Name : Nate Age : 54 Location : KCMO Joined : 2007-01-18Post Count : 509 Merit : 16
Subject: Re: FAQ: Mufflers? Tue Jul 03, 2012 6:21 am
just from the y-pipe to mufflers... 1/4 inch bigger than what's there now...
was thiking the main pipe was 3"...but it's 2 1/4... so the system should be all the same size..
these are "performance" mufflers... bought them to add a little noise...not too much...not too little.
we'll see!
albertj Master
Name : Location : Finger Lakes of New York State Joined : 2007-05-31Post Count : 8687 Merit : 181
Subject: Re: FAQ: Mufflers? Wed Jul 04, 2012 12:11 am
Natesriv wrote:
just from the y-pipe to mufflers... 1/4 inch bigger than what's there now...
was thiking the main pipe was 3"...but it's 2 1/4... so the system should be all the same size..
these are "performance" mufflers... bought them to add a little noise...not too much...not too little.
we'll see!
"noise" yeah but drone is going to make you angry.... I mean it's your car not mine so knock yourself out... I think to get the sound you want you're at the stock pipe sizes but putting on a pair of Magnaflows or Hooker Maximum Flows. I'd suggest the Hookers.
highwaywarrior Fanatic
Name : daryl Age : 41 Location : chesapeake va Joined : 2012-06-09Post Count : 403 Merit : 2
Subject: Re: FAQ: Mufflers? Wed Jul 04, 2012 12:57 am
hard to believe ijust read every page. ok soooo. 3 inch down pipe to cat, then what to get the best performance yet quietest sound. will be mofifying the car later. or just get the downpipe and plog and keep stock mufflers for now.. I tell ya off topic that ilve the way these cars pull silently lol
Natesriv Addict
Name : Nate Age : 54 Location : KCMO Joined : 2007-01-18Post Count : 509 Merit : 16
well, I wil keep the OEM mufflers! But I don't know about a drone. I'm not going from a small pipe to a larger,or from a larger to a smaller. It's all 2.25"
Won't know until they're on next week.
BTW...I'm in KCMO
106 next three days...it's F'ing HOT!!!!!
highwaywarrior Fanatic
Name : daryl Age : 41 Location : chesapeake va Joined : 2012-06-09Post Count : 403 Merit : 2
My opinion is that mufflers don't matter on these cars unless you want to be able to hear the 3800 V-6 sound. The OEM muffs aren't that restrictive, and have been retained in builds up to the 300-400 HP range.
If you want the quietest sound, keep it stock cat-back. The performance is already there from the factory, and our exhaust is a quality stainless system that will last. You won't gain much replacing mufflers until you are at an advanced modding stage (heads, cam, etc.)
They are 2.25" mufflers with the same inlet/outlet pattern we use on our Rivs'.
They sound great. Not too loud, no highway drone and when they do make noise, it's at the rear and a mid bass sound...it doesn't reverberate thoughout the cabin.
I love it!!!!, had some chrome tips welded on as well..
Meineke did it for me, with the a/c fix and the alignment, (I bought the mufflers first)..it was a very low cost mod!
At the y-pipe...all OEM from here to engine...but all new from y-pipe back. Guy did a great welding job!
with the new chrome tip
stainless stell Magnaflows...
Chrome tips I ordered too...better than I thought!
Overall, not 100% symmetrical, but damned close....
I'm totally happy with the results!!!...did NOT set off the car alarm you hear..
robotennis61 Guru
Name : robotennis Age : 63 Location : las vegas Joined : 2007-12-17Post Count : 5562 Merit : 143